Case Study: The "Work-Ready" Fleet Fit-Out (Racking & Power)

Fleet Fit-Out, Van Racking, Power Inverter Installation

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Client: Gemco

Industry: Assuming Industrial/Engineering

Service: Fleet Fit-Out, Van Racking, Power Inverter Installation

van inverter - fleet inverters manchester

🧰 The Challenge: Getting a New Fleet "Ready for the Field"

We are best known for our award-winning vehicle wraps, but many of our clients are delighted to discover our “secret” – we are also a full-service commercial fleet fit-out centre.

Gemco approached us with a common challenge for fleet managers. They had 4 new vans, but they were empty shells. To be “work-ready,” their operators needed the vehicles to function as mobile workstations.

The brief was specific: the vans required heavy-duty internal steel racking to organise and secure equipment, and a professional-grade power inverter installation to run tools and electronics in the field.

🛠️ The Solution: A Complete, One-Stop Fit-Out

This project is a perfect showcase of our “one-stop-shop” capability.

Our technical team managed the entire fit-out at our facility. This involved:

  • Supplying & Installing Steel Racking: We sourced and professionally installed robust steel racking systems, custom-fitted to the vans to maximise storage and ensure cargo was safe and secure.
  • Installing Power Inverters: We integrated high-capacity power inverters, allowing the operators to use 240v mains-powered equipment from the van’s own battery system, safely and efficiently.

This “work-ready” package means the vans could be deployed to the field the moment they left our workshop, saving Gemco the logistical headache of co-ordinating multiple suppliers.

✨ More Than Just Wraps: Our Full Fleet Capability

This Gemco project highlights our technical fit-out services. We offer a comprehensive, “one-stop” solution for fleet managers.

Before a single piece of vinyl is applied, we can get your vehicles ready for work. Our full range of fit-out services includes:

  • Internal: Ply lining, steel/lightweight racking & shelving, resin flooring, and leisure batteries.
  • Power: Power inverters, internal/external work lights, and beacons.
  • External: Roof racks, tow bars, and rear safety steps.
  • Safety & Security: Trackers, reversing cameras, and full Chapter 8 chevron markings.
  • Protection: Speedlining for durable, waterproof load bays.

 

This project was a massive logistical and technical success. It cemented our reputation as one of the few UK wrapping companies trusted by major international production houses to deliver on high-stakes, creative projects.

We highly recommend checking out clips of the show on YouTube to see the sheer scale of the transformations and the incredible “real-life Hot Wheels” that our team helped create.

📈 The Result: A "Zero Fuss" Fleet Solution

For Gemco, this project was a simple, “no-fuss” success. They had a single point of contact and one supplier for a multi-stage technical job.

We combined these fit-out services into a single package, ensuring the 4 vans were kitted out to an exacting standard and ready for work. This project demonstrates our full capability: we can take your base-model van and manage every stage of its transformation, from ply-lining and racking right through to the final sign-writing or vehicle wrap.

Contact WRAPvehicles today to discuss fleet fit-out solutions and how we can help your company maximise the utility of your fleet vehicles.